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How to Prepare the Ground for Outdoor Rubber Flooring

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How to Prepare the Ground for Outdoor Rubber Flooring

If the base is wrong, the whole floor fails. Even the best EPDM granules or rubber tiles won’t last long on soft or unstable ground.

Not all surfaces are suitable for outdoor rubber flooring. A strong, level, and drainable base is essential—especially for EPDM wetpour and heavy rubber tiles.

This guide will walk you through what types of ground work best, what to avoid, and how to prepare each type step-by-step.

Which types of rubber surfaces require a solid base?

Not all outdoor rubber flooring has the same base requirements.

Rubber Surface TypeNeeds Base PreparationBest Base Type
EPDM Wetpour✅ YesConcrete / Asphalt
Rubber Tiles✅ Yes (recommended)Concrete / Asphalt
Puzzle Tiles⚠️ Optional (light use)Concrete / compacted stone
Bone/Hex Pavers✅ YesCompacted gravel/sand

More about outdoor rubber flooring types

Can you install rubber flooring over dirt?

No. Dirt is unstable, holds water, and shifts over time.

Problems with dirt base:

  • Sinks or softens during rain
  • Grows weeds under tiles
  • Causes seams to lift or warp

Recommended: Remove topsoil, dig down, and replace with crushed stone + compacted layer + concrete or asphalt.

Is sand a good base for rubber tiles or EPDM?

Sand works for flexible brick-style pavers (like bone-shaped tiles), but not for EPDM or flat tiles.

SituationCan Use Sand Base?Notes
EPDM Wetpour❌ NoRequires stable, sealed base
Rubber Tiles⚠️ Not idealMay shift or sink over time
Bone Pavers✅ YesNeeds frame or edging to stabilize

For dog-bone tiles and outdoor paths, compacted sand over stone base is acceptable. View real projects: https://lanhefloor.com/projects/

What are the best base types for outdoor rubber flooring?

Base TypeBest ForProsCons
ConcreteEPDM, tilesStrongest, smoothestHigher cost, curing time
AsphaltEPDM, tilesFlexible, water-resistantSofter than concrete
Compacted crushed stoneBone tiles, puzzle tilesDrains well, easy to installNot for glued systems

Want to learn more about EPDM installation?

How to prepare a concrete base (recommended method)

  1. Clear soil and debris from the site
  2. Lay crushed stone base (minimum 100mm)
  3. Compact with roller until firm
  4. Pour concrete slab 80–100mm thick with 1–2% drainage slope
  5. Cure for 28 days before rubber floor installation
  6. (For EPDM): apply primer or PU binder before pouring granules

How to know if the base is ready?

Use this checklist:

  • ✅ Level within 2mm over 2 meters
  • ✅ Slight slope for water runoff
  • ✅ No visible cracks or soft spots
  • ✅ Solid under foot pressure
  • ✅ Clean, dry, dust-free before installation

Summary

Never install rubber flooring directly on soil or soft sand. Your base must be firm, smooth, and prepared for outdoor exposure. The right foundation ensures performance, safety, and lifespan.


Related Reads:

Need help choosing a surface or planning base work? Visit Lanhefloor or contact our team for technical advice.

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